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Studded Finned Tube ASME SA335 P9 with Alloy Steel Studs for Heater and Furnace

Studded Finned Tube ASME SA335 P9 with Alloy Steel Studs for Heater and Furnace

Brand Name: YuHong
Model Number: ASME SA335 P9 Studded Finned Tube with AS Studs
MOQ: 200 KGS
Price: Negotiable
Payment Terms: T/T, L/C AT SIGHT
Supply Ability: According to Clients' requirements
Detail Information
Place of Origin:
China
Certification:
ABS, BV, ISO, ASTM, SGS
Product Name:
Studded Tube / Studded Finned Tube
Base Tube Specification&Material:
ASME SA335 P9
Fin Material:
Alloy Steel
Base Tube O.D.:
25-219 Mm
Fin O.D.:
5~20 Mm
Fin Height:
5~35 Mm
Fin Pitch:
8~30 Mm
Processing Method:
Welding
Application Industries:
Petrochemical And Refinery; Power Generation; HVAC Systems And So On
Packaging Details:
Ply-wooden Cases with Steel Frames and Pipe's both ends with plastic caps
Supply Ability:
According to Clients' requirements
Highlight:

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studded tube fins

Product Description
Studded Finned Tube ASME SA335 P9 with Alloy Steel Studs for Heater and Furnace
Product Specifications
Attribute Value
Product Name Studded Tube / Studded Finned Tube
Base Tube Specification & Material ASME SA335 P9
Fin material Alloy Steel
Base Tube O.D. 25-219 mm
Fin O.D. 5~20 mm
Fin Height 5~35 mm
Fin Pitch 8~30 mm
Processing method Welding
Application Industries Petrochemical and Refinery; Power Generation; HVAC systems and so on
Product Description

A studded finned tube is a type of heat exchanger tube that has been enhanced with studs to improve its ability to transfer heat between two mediums, typically fluids and gases. The presence of studs increases the surface area without significantly enlarging the footprint of the tube. The increased surface area allows for more efficient heat transfer, since there is more material available to absorb heat from the hot medium and transfer it to the cooler one.

The studs are usually arranged in a uniform pattern and are welded to the outside of the tube. In heat exchangers, the fluid runs through the tube while the gas flows around the outside, passing over the studs. As the gas transfers its heat to the studs, the heat is then conducted into the tube and to the fluid inside.

Base Tube Material: ASME SA335 P9
Chemical Composition (Weight %)
Element Composition Range (%)
Carbon (C) 0.15 max
Manganese (Mn) 0.30 - 0.60
Phosphorus (P) 0.025 max
Sulfur (S) 0.025 max
Silicon (Si) 0.25 - 1.00
Chromium (Cr) 8.00 - 10.00
Molybdenum (Mo) 0.90 - 1.10
Nickel (Ni) 0.40 max (optional)
Vanadium (V) 0.18 max (optional)
Iron (Fe) Balance

Notes: The 9% Cr-1% Mo composition provides high-temperature strength and oxidation resistance. Low carbon content helps with weldability.

Mechanical Properties
Property Value
Tensile Strength (min) 415 MPa (60,000 psi)
Yield Strength (min) 205 MPa (30,000 psi)
Elongation (min, % in 50mm) 30%
Hardness (max, Brinell HBW) 179 HBW
Impact Toughness (Charpy V-Notch, min at 21°C) Typically required (varies by spec)

Notes:

  • Heat Treatment: Usually supplied in normalized & tempered condition for optimal strength and ductility.
  • High-Temperature Performance: Retains strength up to ~650 °C (1200°F).
  • Weldability: Requires preheating (~200 -300°C) and post-weld heat treatment (PWHT) to avoid cracking.
Comparison with Other Grades (P11, P22, P91)
  • P9 has higher Cr than P11 (1.25% Cr) but lower than P91 (9% Cr with Nb/V).
  • Better oxidation resistance than P22 (2.25% Cr) but less creep resistance than P91.
Studded Finned Tube Design
Studs (Pins)

Instead of helical fins, this tube has alloy steel studs welded radially onto the outer surface.

  • Material: Studs are often made of alloy steel (e.g., similar to P9 or other high-temperature alloys) for compatibility and durability.
  • Purpose: Increases the heat transfer surface area, improving thermal efficiency in gas-to-liquid or gas-to-steam applications.
Advantages Over Finned Tubes
  • Better erosion/corrosion resistance in harsh environments (e.g., flue gas, fluidized beds).
  • Reduced risk of fin breakage compared to thin, continuous fins.
  • Enhanced turbulence for improved heat transfer.
Key Benefits
  • Increased Surface Area: The studs significantly increase the surface area in contact with the heat-carrying medium (usually gases), thus facilitating more heat transfer.
  • Compact Design: Studded tubes maximize the surface area for heat transfer without taking up as much space as traditional finned tubes, allowing for a more compact design.
  • High-Temperature Applications: Studded tubes are resilient and capable of withstanding extreme temperatures, which is beneficial for heat recovery in combustion or high-temperature process applications.
  • Reduced Fouling: The design of studded tubes can help reduce fouling because of the smooth surface of the studs, which is less prone to the buildup of deposits compared to other fin types.
Applications
Power Generation & Boilers
  • Heat Recovery Steam Generators (HRSGs) - Recovers waste heat from gas turbines to produce steam.
  • Fluidized Bed Boilers (FBC Boilers) - Resists abrasion from bed materials (sand, ash).
  • Superheaters & Reheaters - Withstands high-pressure steam (up to 650°C).
Petrochemical & Refineries
  • Fired Heaters & Process Furnaces - Efficient heat transfer in crude oil refining.
  • Catalytic Cracking Units (FCCU) - Handles corrosive flue gases.
  • Coker Units - Resists fouling and thermal stress.
Waste Incineration & Flue Gas Treatment
  • Waste-to-Energy Plants - Handles aggressive flue gases (HCl, SO₂).
  • Air Preheaters (APH) - Recovers heat from exhaust gases.
Chemical & Fertilizer Industry
  • Sulfuric Acid & Ammonia Plants - Resists acid dew point corrosion.
  • Syngas Coolers - Cools high-temperature synthesis gas.
Steel & Cement Plants
  • Clinker Coolers - Recovers heat from cement kilns.
  • Blast Furnace Gas Ducts - Withstands erosive dust-laden gases.
Studded Finned Tube ASME SA335 P9 with Alloy Steel Studs for Heater and Furnace 0