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Hollow Structural Steel Gains Traction in Modern Construction

2025-11-12

From towering skyscrapers to expansive bridges and sweeping stadium roofs, modern architectural marvels rely on an unsung structural hero - Hollow Structural Sections (HSS). These versatile steel components form the backbone of contemporary construction, offering strength, efficiency, and design flexibility.

Understanding HSS Fundamentals

HSS refers to hollow metal profiles with various cross-sectional shapes, primarily circular (CHS), square (SHS), and rectangular (RHS) forms. These components are distinguished by their uniform wall thickness and rounded corners, typically with a radius twice the wall thickness.

Manufacturing Standards

HSS production adheres to strict international standards:

  • ASTM A500 (U.S. standard for cold-formed carbon steel)
  • ASTM A1085 (high-strength structural tubing)
  • EN 10210/10219 (European standards for hot/cold-formed sections)
  • CSA G40.21 (Canadian structural steel specification)
Structural Advantages

HSS components offer unique engineering benefits:

Multi-Axial Strength

Square and circular HSS exhibit consistent strength characteristics across multiple axes, making them ideal for columns and compression members.

Torsional Resistance

The closed-section geometry provides exceptional resistance to twisting forces, crucial for bridge construction and seismic applications.

Lateral Stability

HSS beams demonstrate superior resistance to lateral-torsional buckling compared to open-section profiles.

Construction Efficiency

Flat surfaces facilitate straightforward connections, while the hollow interior allows for conduit routing and concrete filling.

Applications Across Infrastructure
Building Construction

HSS serves as primary structural elements in high-rises, industrial facilities, and sports arenas. The Beijing National Stadium ("Bird's Nest") prominently features HSS in its iconic lattice structure.

Transportation Infrastructure

Bridge piers and deck systems increasingly utilize HSS for its strength-to-weight ratio and durability.

Industrial Applications

From crane booms to offshore platforms, HSS provides reliable structural support in demanding environments.

Material Selection

Engineers specify HSS materials based on performance requirements:

  • Carbon steel (general purpose applications)
  • A500 Grade C (higher strength structural use)
  • A847 weathering steel (corrosion-resistant for exposed structures)
  • S235 (European standard structural grade)
Manufacturing Process

HSS production involves forming flat steel into circular "mother tubes," which are subsequently shaped into final profiles through a series of forming stands. Welding methods include:

  • Submerged arc welding (for heavy sections)
  • Gas-shielded welding (versatile applications)
  • Laser welding (precision thin-wall sections)
Composite Construction

Concrete-filled HSS columns (termed "Lally columns") enhance fire resistance and compressive capacity. Typical applications include:

  • Parking structure bollards
  • High-rise building columns
  • Seismic-resistant construction
Future Developments

Emerging HSS technologies include:

  • Advanced high-strength alloys
  • Corrosion-resistant formulations
  • Architectural profile customization
  • Smart monitoring integration

As architectural demands evolve, HSS continues to provide innovative solutions that balance structural performance with aesthetic possibilities, ensuring its position as a fundamental component of modern construction.

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Blog Details
Home > Blog >

Company blog about-Hollow Structural Steel Gains Traction in Modern Construction

Hollow Structural Steel Gains Traction in Modern Construction

2025-11-12

From towering skyscrapers to expansive bridges and sweeping stadium roofs, modern architectural marvels rely on an unsung structural hero - Hollow Structural Sections (HSS). These versatile steel components form the backbone of contemporary construction, offering strength, efficiency, and design flexibility.

Understanding HSS Fundamentals

HSS refers to hollow metal profiles with various cross-sectional shapes, primarily circular (CHS), square (SHS), and rectangular (RHS) forms. These components are distinguished by their uniform wall thickness and rounded corners, typically with a radius twice the wall thickness.

Manufacturing Standards

HSS production adheres to strict international standards:

  • ASTM A500 (U.S. standard for cold-formed carbon steel)
  • ASTM A1085 (high-strength structural tubing)
  • EN 10210/10219 (European standards for hot/cold-formed sections)
  • CSA G40.21 (Canadian structural steel specification)
Structural Advantages

HSS components offer unique engineering benefits:

Multi-Axial Strength

Square and circular HSS exhibit consistent strength characteristics across multiple axes, making them ideal for columns and compression members.

Torsional Resistance

The closed-section geometry provides exceptional resistance to twisting forces, crucial for bridge construction and seismic applications.

Lateral Stability

HSS beams demonstrate superior resistance to lateral-torsional buckling compared to open-section profiles.

Construction Efficiency

Flat surfaces facilitate straightforward connections, while the hollow interior allows for conduit routing and concrete filling.

Applications Across Infrastructure
Building Construction

HSS serves as primary structural elements in high-rises, industrial facilities, and sports arenas. The Beijing National Stadium ("Bird's Nest") prominently features HSS in its iconic lattice structure.

Transportation Infrastructure

Bridge piers and deck systems increasingly utilize HSS for its strength-to-weight ratio and durability.

Industrial Applications

From crane booms to offshore platforms, HSS provides reliable structural support in demanding environments.

Material Selection

Engineers specify HSS materials based on performance requirements:

  • Carbon steel (general purpose applications)
  • A500 Grade C (higher strength structural use)
  • A847 weathering steel (corrosion-resistant for exposed structures)
  • S235 (European standard structural grade)
Manufacturing Process

HSS production involves forming flat steel into circular "mother tubes," which are subsequently shaped into final profiles through a series of forming stands. Welding methods include:

  • Submerged arc welding (for heavy sections)
  • Gas-shielded welding (versatile applications)
  • Laser welding (precision thin-wall sections)
Composite Construction

Concrete-filled HSS columns (termed "Lally columns") enhance fire resistance and compressive capacity. Typical applications include:

  • Parking structure bollards
  • High-rise building columns
  • Seismic-resistant construction
Future Developments

Emerging HSS technologies include:

  • Advanced high-strength alloys
  • Corrosion-resistant formulations
  • Architectural profile customization
  • Smart monitoring integration

As architectural demands evolve, HSS continues to provide innovative solutions that balance structural performance with aesthetic possibilities, ensuring its position as a fundamental component of modern construction.